BMC Moroc

Enhancing scrap metal recovery processes in Morocco

Protecting metal collectors 
and structuring the value chain

CONTEXT AND CHALLENGES

Morocco’s scrap metal recovery industry faces supply challenges

The metal recycling industry in Morocco is a vital component of the country's National Strategy for Sustainable Development (2017-2030), which seeks to transition to a green economy by 2030. This government-led strategy emphasises resource efficiency and aims to reduce the environmental footprint through seven key challenges, including improved natural resource management.

The metal recycling industry in Morocco is an important puzzle piece in managing resources sustainably and in reducing the country’s environmental footprint. However, businesses operating in this sector face a major constraint: a fragile supply chain. The instability of the supply of recyclable raw materials limits their production capacity. Additionally, the lack of effective scrap sorting limits their ability to meet national and international quality standards. This undermines their export capacity and therefore curtails their growth prospects.

Most scrap metal collectors in Morocco possess neither the technical expertise nor equipment necessary to operate effectively and at scale, as most collectors lack the capacity to appropriately sort and transport scrap metal. Consequently, their income is low and irregular, leading to financial and social precarity. Due to the nature of the informal sector, scrap collectors lack any healthcare coverage, and serious risks incurred in the course of their work are unmitigated.

To improve the working conditions of scrap metal collectors and foster the growth of recycling businesses in Morocco, Invest for Jobs worked together with Benomar Metal Company (BMC) and ENSAM Meknès engineering school. BMC is a Moroccan enterprise specialising in the manufacture of engineering products using ferrous and non-ferrous metals. ENSAM (École Nationale Supérieure d'Arts et Métiers) is one of Morocco's leading public engineering institutions, with its Materials Engineering program offering valuable expertise in metal processing technologies and sustainable manufacturing relevant to the recycling sector.

PROJECT APPROACH AND PROJECT GOALS

Improving scrap collectors’ effectiveness and structuring their operations

To address the challenges of Morocco’s scrap metal recycling industry, BMC and ENSAM implemented a joint initiative in July 2022. Two cooperatives were established in the Meknès and Youssoufia areas to improve scrap collectors’ effectiveness and better structure their operations.

The project represented a strategic collaboration between multiple stakeholders, each with complementary roles. Invest for Jobs provided funding and project oversight to ensure sustainable employment creation. BMC contributed technical expertise in metal quality requirements and processing standards, motivated by the opportunity to develop a more reliable supply chain for their manufacturing operations. ENSAM's engineers designed specialised training materials focused on safe handling and efficient metal recovery techniques, using their expertise in materials engineering expertise to improve the collectors' technical capabilities.

To facilitate scrap metal collection, the cooperatives were equipped with shared resources like metal cutting tools. The aim was to guarantee the supply of raw materials to recycling businesses, while ensuring the protection of scrap collectors. With support from Invest for Jobs, the cooperatives received metal balers to reduce the amount of storage space needed for scrap, as well as specialised magnets to facilitate the sorting process. Furthermore, the use of radiation detectors improved the identification of radioactive material and its subsequent disposal in compliance with domestic and international regulations. The equipment made it possible to treat scrap materials more efficiently and replace dangerous handling operations carried out by collectors with semi-automated processes. The cooperatives provided logistics support through the use of vans that facilitated the recovery of scrap metal as well as the distribution of processed scrap metal to customers.

With the help of ENSAM lecturers, the cooperatives provided training on health, safety and hygiene. These programmes were structured as intensive five-week courses, combining theoretical instruction from ENSAM engineering faculty with hands-on demonstrations of proper material handling techniques.. This knowledge transfer was critical for both improving occupational safety and enhancing the quality of recovered materials to meet BMC's production standards.

STATUS AND OUTLOOK

Impact on employment and environmental sustainability

The project concluded in February 2024. It created 30 good jobs within the technical and administrative teams of the two cooperatives. These positions included administrative staff, technical specialists, and operations managers who were directly employed and paid by the cooperatives. Since their establishment in July 2022, the cooperatives have offered training programmes in health, safety, and hygiene to all 72 scrap metal collectors who had joined Maadin Meknès and Maadin Youssoufia. They have learnt specialised skills in identifying hazardous materials, implementing proper sorting protocols, and using protective equipment effectively.

The cooperatives were open to all scrap metal collectors operating in the Meknès and Youssoufia areas who committed to following the established health and safety protocols. Membership provided substantial economic benefits, as the cooperatives facilitated bulk sales of processed scrap metal at higher prices than individual collectors could negotiate alone. They also provided market stability through established relationships with recycling businesses, including BMC.

The cooperatives also provided essential support in helping these collectors register their businesses as sole proprietorships, with all 72 collectors successfully completing the registration process. This ensured formal operations and access to healthcare coverage. By significantly increasing the amount of scrap metal recovered and recycled, the initiative had a considerable impact in enhancing environmental sustainability in the cities of Youssoufia and Meknès. Both cooperatives continue to operate independently after project completion, a testament to the initiative's durable impact on the local metal recovery sector.

 

This project was supported by the Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH in the context of the Special Initiative "Decent Work for a Just Transition" of the German Federal Ministry for Economic Cooperation and Development (BMZ).

Project details

Project status

Completed

Project locations


Morocco

Project objectives

Job creation Job formalisation Promoting recycling

Sector

Other

A project with

Companies Universities

Partners

Benomar Metal Company (BMC) École Nationale Supérieure d’Arts et Métiers (ENSAM)

Contact

We are looking forward to hearing from you

Under the Invest for Jobs brand, the German Federal Ministry for Economic Cooperation and Development (BMZ) has put together a package of measures to support German, European and African companies in investment activities that have a high impact on employment in Africa. The Special Initiative "Decent Work for a Just Transition" – the official title – offers comprehensive advice, contacts and financial support to overcome investment barriers. The development objective is to work together with companies to create up to 100,000 good jobs and to improve working conditions and social protection in its African partner countries.

Partner countries: Côte d’Ivoire, Egypt, Ethiopia, Ghana, Morocco, Rwanda, Senegal and Tunisia.

Find out more about our services for companies, universities, chambers and associations: https://invest-for-jobs.com/en/offers

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